What is the best craft beer equipment? How to choose a good beer equipment? Seeing similar appearance, why is the price difference so big? If you plan to do craft beer business, these are all issues we have to consider. Leave these professional questions to professional people, everything will become simple, you only need to choose a good location, tell us your daily output, general budget, and what kind of heating method is convenient. If you think this is also very troublesome, then we can design a set of turnkey beer production projects according to your requirements.
The first step in buying beer equipment is to look at the strength of beer equipment manufacturers. A very important step in brewing beer is the beer equipment. Therefore, before buying beer equipment, you must know the strength of the company in advance. How long has been established can prove that the manufacturer has rich experience in manufacturing beer equipment.
The second is the configuration, the configuration of the equipment can determine the price of the beer equipment.
Third, after-sales service, whether there are any brewing problems in the beer making process can be answered in time.
|Maximum hourly Water||0.2m3/h||0.4m³/h||0.5m³/h||1.0m³/h||1.5m³/h||2.0m³/h|
|Total water used||0.5m3/d||1m³/d||1.5m³/d||2.5m³/d||5m³/d||10m³/d|
|Consumption of malt||20Kg||40Kg||60Kg||100Kg||200Kg||400Kg|
|Consumption of hop||60g||120g||180g||300g||600g||1.2Kg|
Raw material handling
|1||Malt crusher||150Kg/h XW-G3（XW-TG/BXG-300）|
Type: on the roller
Material: carbon steel
Voltage: AC380V, 3PH, 50Hz
Speed: 700 rpm
Dimensions:(H * L * Wmm): 1365 * 780 * 600
The quality of the whole machine is about 150KG.
|2||Mashing system||2||Mash/Kettle tun||500L|
|1 set||WEMAC||Inner material SUS304, 3mm, thick brass as outer material;Dimensions: D = 1260mm, H = 2550mm.|
|Electric heating, power 36KW. meets the temperature rise of 1-1.5 degrees / min|
|Insulation rock wool, the thickness of the insulation laminate is 80mm.|
|More than 40% of the air capacity|
|The speed of the stirring motor is 30r/min. The stirrer in the tank is made of stainless steel 304. The lower part of the stirring shaft supports the bushing. The upper part of the pot has a seal to prevent steam from leaking from the shaft.|
|The upper steam discharge pipe has a diameter of 159, and a condensate collecting device is added to the steam discharge pipe, and the drain pipe is embedded in the heat preservation layer.|
|The bottom feed|
|Temperature sensor, -10--150 ° C, 4-20 mA signal, L = 200 mm, |
50.5 chuck connection,Brand: Fred
|Inside the equipment 2B surface, pickling passivation treatment, welds after fine treatment, no deformation, etc.;external surface wire drawing treatment, equipment appearance, pipe layout, opening position, etc. meet the operation, on-site installation and visit requirements|
|Round glass manhole, dish-shaped head|
|With a cleaning tube, with standard ball washing, cleaning |
pipeline ISO32,integrated searchlight sight glass
|1 set||WEMAC||The effective part of the filtering part is 500L, and the effective |
volume of the spin-drying part is 500L
|The inner material SUS304, Outer material, brass; outer dimensions: D = 1260mm, H = 2750mm.|
|Filter part of rock wool insulation, thickness 80mm|
|The upper 2 inlet tubes, one for reflux and washing. The internal washing device is in the form of a double umbrella plate, and the second washing tube is used for the washing of the filter tank, and is equipped with a standard washing ball ISO32|
|The filter has the upper circular mirror manhole, the side square out of the mouth (spent grains chute); the filter discharge main pipe with the audition and the sanitary sampling valve, the mirror is installed horizontally; the filter can achieve natural filtration and suction filtration, The natural washing can synchronize the washing|
|Filter plate: milling. Material SUS304, the opening ratio is about 10%; the surface is bright and flat; the part can be opened, the cleaning is convenient, the use is not deformed; the distance between the filter plate and the bottom of the pot is between 2-5cm, the bottom of the tank is provided with a bottom cleaning device, uniform Not less than three.|
|Tillage device: The overall material is stainless steel 304; the installation and support are firm, the rotation is stable; the speed control is variable; the inclination angle of the tilling knife is ≤ 15°; the internal tillage frame is fixed to the cylinder of the tank, not the bottom; the stirring motor and Gearbox jacket stainless steel 304 shield. Motor and gearbox speed 30r/min, choose domestic famous brand. Turning farming lees forward, reversing row lees|
|The counter-clockwise tangential feeding, the feeding port is one-third of the liquid level; the liquid level pipe has a breathing hole, and The shape of the bottom and the discharge ensure the convenience of operation and increase the convenience of operation while reducing the liquid loss. There is a bypass between the sinking discharge pipe and the sewage pipe; Teflon liquid level pipe|
|Inside the equipment 2B surface, pickling passivation treatment, welds after fine treatment, no deformation|
|The spin-sink has a cleaning tube with standard ball washing ,searchlight sight glassand |
ISO32 cleaning line.
|4||Hot water tank||1000L|
|1 set||WEMAC||1. The material of the inner tank is SUS304, 3mm, and the thickness of the outer packaging material is 2mm; the external dimensions: D = 1160mm, H = 2500mm.|
2. Rock wool insulation 80mm.
3. Conical head, round manhole.
4. Electric heating tube heating,
|5||Heat exchanger||1 set||WEMAC||1. Suspended. Design pressure 1.0mpa, design temperature 150 degrees; flow rate 2T / H.|
2. The plate and frame material are 304 stainless steel.
3. The heat exchange area and process combination are satisfied: the wort is reduced from 98 degrees to 8-10 degrees, and it is finished in 40 minutes. The water rises from 2 degrees to above 65 degrees; the cooling water temperature is -5 ℃.
4. Both the wort inlet and the cold water inlet use ball valves to control the flow, and the wort temperature uses a digital display thermometer.
|6||Wort oxygenator||1 set||WEMAC||The Venturi principle material is SUS304, the oxygenation is even and detailed, with a glass sight glass, the oxygenation can be seen|
|7||Yeast add irrigation||10L||1 set||WEMAC|| 1. It can be moved, and the yeast is fed into the wort pipeline after the board is replaced by gas. The material is SUS304 high-quality stainless steel.|
2. The upper part can be opened for manual cleaning and has an exhaust valve; the lower part has a cone bottom; the outlet is equipped with a movable transparent hose, which is dual-purpose, which is both a yeast outlet and a yeast inlet.
|Yeast added pipes, valves, meters||1 set||Including valves, sight glass, pipe fittings, hand-held thermometer, temperature display, etc.|
|8||Platform and steps||1 set||WEMAC||Stainless steel|
|9||Wort pump||Wort pump||Shengbo||1. The pump body and impeller material are SUS304 high-quality stainless steel, which meets the requirements of sanitary pumps and is a well-known domestic brand.|
2. Frequency conversion control, flow rate 3 tons / hour, head 18 meters.
|10||Hot water pump||1 set||Shengbo||1. The pump body and impeller material are SUS304 high-quality stainless steel, which meets the requirements of sanitary pumps and is a well-known domestic brand.|
2. The flow rate is 3 tons / hour and the head is 24 meters.
|3||Fermentation system||1||Fermenter||500L||6 sets||WEMAC||Inner material SUS304, thickness 3mm; Outer material SUS304, thickness 2mm; Dimensions: D = 1060mm, H = 2260mm / device manhole opening height 2530mm.|
|Miller plate jacket, material SUS304, thickness 1.5mm, cylinder cooling area is about 40% of the cylinder surface area, cone cooling area is about 50% of the cone surface area.|
|Polyurethane foam insulation, thickness 80mm|
|The pressure resistance of the tank is 2.5 bar.|
|Cone compression design at 60 °|
|Air capacity 20%,the upper part of the cylinder is flush with the bottom of the ball.|
|Equipped with a washing ball, the installation position is slightly lower than the welding seam between the cylinder and the head, the cleaning tube Ø32|
|The internal roughness is ≤0.4um, and there is no deformation, no scratches, 2B side of the weld.|
|The upper part is equipped with manhole and positive and negative pressure safety valve, single head.|
|The tank is equipped with temperature sensor (-10--150 ℃, 4-20mA signal, L = 200mm, 50.5 chuck connection, brand Fred), sampling valve; sewage outlet at the bottom, wine valve and hop at the bottom of the cone Dry investment port DN100.|
|Bottom drain pipe Ø38|
|Inside the equipment 2B surface, pickling passivation treatment, welds after fine treatment, no deformation, etc.; external surface wire drawing treatment, equipment appearance, pipe layout, opening position, etc. to meet the operation, On-site installation and visit requirements.|
|2||Mechanical regulating valve||6 sets||Wenhan||Material SUS304, mechanical pressure regulation, control the pressure in the fermentation tank, model WH-5101A (0.2-2.2bar), with flush membrane pressure gauge.|
|3||Breathing valve||6 sets||Wenhan||Material: SUS304|
Installation method: quick installation, chuck 50.5
|1||Chiller||5H||1 set||WEMAC||1. Unit type: air-cooled chiller, voltage level AC380v, 50hz, total input power 4.86KW.|
2. Ability to meet requirements, outlet water temperature -5 ℃, nominal cooling capacity 5.94KW.
3. Dimensions (L * W * Hmm): 892 * 781 * 864
3. Outdoor installation, ambient temperature <35 ℃.
4. Compressor: fully enclosed scroll type, refrigerant R22.
|3||Alcohol jug||1500L||1 set||WEMAC||1. The material of the inner tank is SUS304, 3mm, and the thickness of the outer packaging material is 2mm; the overall dimensions: D = 1460mm, H = 2500mm|
2. Polyurethane foam insulation 80mm.
3. Automatic temperature control.
4. Matching valves and fittings, all pipelines are insulated
|4||Alcohol pump||Flow 3T / H, head 18M||1 set||CNP,China||Alcohol water circulation pump, the ability to meet the requirements.|
|5||Electracal system||1||Fermentation control||Joint control of imported brand PLC and 10-inch large-screen touch screen||1 set||WEMAC||1. A special fermentation process to achieve two-stage temperature increase and three-stage temperature decrease;|
2. Different fermentation curves can be preset for different beers to meet different fermentation processes.
3. The program can realize the setting of any cooling rate within 2-24 hours, so as to prevent freezing in the tank and protect the yeast, and meet the normal progress of the fermentation mechanism.
4. Unattended during the fermentation process.
5. The fermentation temperature, time and cycle of each stage can be arbitrarily set and modified.
6. The system capacity satisfies a fermentation cycle. The system collects and summarizes data every 20 minutes, and can record all data in a fermentation cycle.
8. Accuracy error ± 0.3 ℃.
|2||switchboard||1||WEMAC||Mashing and fermentation share a distribution cabinet|
|3||Fermentation control solenoid valve||3/4”||8||Sanlixin||Copper, fluoroplastic diaphragm, DC24V, 2 spares|
|4||Temperature sensor||10||Fred||4-20mA, fast chuck connection, -10-150 ℃.|
|5||wire and cable||1 set||Domestic||Use shielded cables for signal cables|
|6||Threading tube||1 set||WEMAC||Stainless steel, the quantity and size meet the requirements of on-site installation|
|11||Pipeline||1||Mashing pipeline||Φ38||1 set||WEMAC||Including all mashing valves and pipelines, ice water pipelines.|
|2||Alcoholic pipeline||Main pipeline Φ32||1 set||Use 304 stainless steel pipe, rubber and plastic sponge 3 cm insulation, 1mmPAP outsourcing|
|Branch pipe Φ32|
|3||Air compression line||Φ10||1 set||Pressure reducing valve, sterile filter, Φ10 hose 50 meters|
|Carbon dioxide charging and exhausting line||Φ10||1 set||A set of carbon dioxide pressure reducing valve, Φ10 hose 50 meters|
|4||Rubber hose||Ф38||1 set||1.washing tubes×2(2m / 3m) wort tube×1 10m, Φ38, snap-on quick-fit standard connector.|
2. Material: inner rubber white NBR, outer rubber blue NBR / PVC, abrasion resistance, ozone resistance, oil resistance, two layers of high-strength fiber wire reinforced with a layer of spiral steel wire;
3. Temperature range -30 ℃ -80 ℃;
4. Comply with the US FDA food grade certification.
|5||Other||Φ10 air pipe quick connectors×20; slip knot pads each×20; sight glass×1; rake rake×1 and mash measurement barrel×1.|
The above parameters are based on 500L as an example, and the specific equipment configuration is also different. The above data is for reference only, please inquire for details.
As long as it is making beer, all brewing procedures are the same. The whole set of beer equipment mainly includes malt crushing system, saccharification system, fermentation system, CIP cleaning system, refrigeration system, control system, etc. The saccharification system is the core, which is mainly completed in four steps, namely saccharification-filtration-boiling-spinning Shen. The fermentation system is mainly composed of fermentation tanks, which are mainly used to ferment beer. CIP cleaning can be used for in-situ cleaning. The refrigeration system is used to cool down the wort after spinning, and also to control the temperature of the fermentation tank. The control system is divided into manual, semi-automatic and fully automatic.
Let’s introduce the beer brewing process in detail below.
1. For malt conveying, if it is a large brewery, a hoist or flexible screw conveyor is required. If the output is small, you can use a pair-roller malt pulverizer to crush the husks without breaking, and the malt achieves a suitable degree of pulverization.
2. Add a certain temperature of water to the saccharification pot, turn on the stirring first, and slowly feed the material. After the feeding is finished, continue to stir, which can effectively prevent the material from agglomerating. Saccharification is divided into one-step saccharification method or multi-step saccharification method, and different saccharification can be set according to your requirements. After the saccharification is completed, add hot water to the filter tank. The hot water needs to cover the sieve plate to prevent the temperature of the mash from falling when the pot body is too cold, causing the filter speed to be too slow. Pour the mash in the saccharification pot into the filter tank, then clean the saccharification pot, and wait for the next step of feeding. Turn on the cultivator, stir, and stir for a certain period of time to bring the wheat lees to a flat state, stop the cultivator, and stand still for a period of time. After the juice is cool, stop the reflux and close the reflux valve. Then beat the wort into the boiling pot. Finally, the filtration is very slow, the cultivator is activated to loosen the lees layer, and finally it is poured into the boiling pot.
3. Boil in a boiling pot, boil for 5 minutes and add the first hops, which can provide relative bitterness, reduce the boiling pot, and add the hops for half an hour. There are many types of hops, so the time and amount of hops added are also different.
4. Into the rotary sink, let it stand for 40 minutes, then enter the plate changer.
5. After entering the plate replacement, the temperature of the wort obtained is 7-8°, and the hot water through the replacement reaches more than 70 degrees, and the hot water can be recycled to the hot water tank for reuse.
6. Put the wort into the fermentation tank for fermentation.
According to your market positioning, forecasted market sales to determine the daily output, the size of the venue to choose the most suitable plan for you, as long as there is no problem with the configuration, this is the best beer equipment.
WEMAC has more than 60 years of beer production experience and has used the longest equipment in our factory for more than 60 years. We have accumulated a lot of successful experience.
WEMAC has advanced production equipment to escort customer equipment.
Attracting German advanced technology and making innovations, seminars are established with various universities every day.
WEMAC can provide overall outsourcing of medium and large beer equipment, from design to turnkey projects of beer equipment manufacturing.
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