large scale beer brewing equipment
For large-scale beer brewing systems, there is no exact definition in the beer industry, But the large brewery brewing system we often say refers to a system with a certain production capacity and a daily output of 5000L and above.
Take a large brewery of 5000L as an example.A set of 4 vessels 5000L system can saccharify 6 batches per day, and the daily output can reach 30KL.
Using large scale beer brewing equipment, the brewing process is very fine
The first stored malt, barley, wheat and other raw materials are crushed into malt powder by a malt crusher, and then put into the mash tun by manual or flexible conveyors.
Foul vessels combination including:mash tun+lauter tun+kettle tun+whirlpool tun. Usually in order to increase the rich taste of beer, rice tun can also be added, and hot water tanks can be added to improve production efficiency. The containers of the mash system are all double-jacketed. The use of steam heating for large beer brewing systems is the most economical and the best heating method. The steam generated by the boiler heats the stainless steel plate in the jacket, and then the temperature in the tank is raised.The containers of the mash system are all double-jacketed. The use of steam heating for large beer brewing systems is the most economical and the best heating method. The steam generated by the boiler heats the stainless steel plate in the jacket, and then the temperature in the tank is raised.
The malt undergoes four stages of saccharification, mashing/filtering/boiling/whirlpooling, to form wort. In this price range, it is also necessary to put hops into the hops through hop adding tanks, hop guns, etc. At this time, the wort temperature can reach 80 degrees, and it needs simple filtration and cooling before entering the fermentation tank for cooling and fermentation. At this stage, a filter and a plate heat exchanger are needed. The incoming cold water can be collected and put into the hot water tank after heat exchange, saving a certain production cost.
Beer production and fermentation should follow the same day that the beer produced on the same day should be put into the fermentation tank, otherwise it will affect the taste of the beer, increase the bitter taste and even deteriorate the production of other beer.
Large scale beer brewing equipment, it is very important to choose a suitable beer fermentor
For a large-scale beer brewing system, the size of the fermenter can be selected according to the monthly output and the size of the room layout on the site. The size of the fermenter needs to be a multiple of the beer output per batch. For example, a 5000L brewing system can choose 5000L/10000L/15000L/20000L fermentation tanks.
The cooling system provides the cold water medium for the fermentation system. The cold water prepared by the large-scale quick-cooling refrigerator is stored in the cold water tank, and the cold water pump is pumped into the fermentation tank for cooling and fermentation of the wort. If you have the idea of putting into production in the later period, you can appropriately choose large-scale refrigeration equipment for investment to avoid the use of pipelines, pumps, accessories, etc. to increase costs in the later period.
The selection of fermentation tanks can be reasonably planned according to the current investment budget and cost, and the fermentation tanks can be added when the equipment is put into use in the later period.
The fermented beer can be sold directly in bulk, like the carlebert brewery in the United States, with the theme of fresh pure beer, attracting tourists to visit and taste the beer.
Filling beer needs to add filter devices, sake tanks and other accessories, while adding pasteurizers, bottle washing-filling-cleaning-capping-labeling-laminating and other process production lines.
WEMAC also provides a variety of equipment such as can filling and sealing machine, beer barrel cleaning and filling machine.
The above is the main equipment and equipment for the entire beer brewing. Other systems include RO water treatment system. For the situation that poor water quality in some countries or regions affects the taste of beer, we provide a complete water treatment system, including various storage tanks, filter device.
For large-scale breweries, there are many batches of production tasks every day, and a large amount of yeast is used. We provide expanded yeast cultivation and recovery devices. The WEMAC large-scale brewery brewing system adopts a remote automatic control system, specially designed control programs for customers, on-site guidance and use, and can be controlled by mobile phones through WIFI connection. The brewing is traceable and historical records can be checked.
WEMAC was established in 1958, specializing in undertaking large, medium and small beer brewing system construction projects. 3D/plane drawing design, on-site construction guidance, personnel training guidance. WEMAC has many customer brewery cases at home and abroad, professional technical engineers, perfect pre-sales and after-sales service guarantee, and comprehensive technical service system are the reasons why WEMAC has become a leading supplier in the industry.
If you have a brewery construction, expansion, renovation, etc., WEMAC can help you.
These are basically all about the large-scale brewing equipment. If you have anything else that you don't understand, please contact us.
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