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Why we need to boil wort,when brewing beer?


The picture shows the process of beer wort boiling in the kettletun. In addition to boiling the wort for preliminary sterilization, In addition, the boiling of wort plays a decisive role in the taste of beer. During the boiling process, part of the water is discharged from the wort through water vapor, and the wort has the meaning of concentration and purification in this step. there are many other important meanings.Please check the article for details.

 boil-wort.jpg


What does boiling wheat evaporate

There are volatiles in raw material like barley which need to be boiled off. If they aren’t, you can end up with off-flavors in your final beer. With the main one being DMS (Dimethyl Sulphide).

Dimethyl Sulphide – If you’ve ever smelt corn aroma in a beer then you’ve come across DMS. In light beer and lager, it’s detectable at low levels by the average drinker. The precursor to DMS is SMM (S-methyl-methionine), which is produced during germination of barley.

When you heat SMM in the mash, it breaks down into DMS. However, with a vigorous boil it drives a most of it away. When it comes to driving off DMS, boil like you mean it.

Boiling also drives off other unwanted malt and hop volatiles, which can negatively affect the final beer as well. Furthermore, the additions late hops (near the end of boil or after flameout), keep the aroma hydrocarbon components of hop oils in the wort (so not boiled off). Allowing for improved hop notes on the nose, in the finished beer.

Evaporation

When you lauter your wort, sending it to the brew kettle. You add more water to make sure you extract as much of the sugars from the mash as you can.

Please note though, never over sparge, keep final running above 2.5 Plato (1.010 SG), to be on the safe side. Otherwise, you might extract tannins leading to unpleasant bitterness in your beer.

You need to concentrate the wort. We can do this by boiling off water in the brew kettle. Typical boil off rates are 5 to 10% an hour, with most brewers pitching for around 8% an hour.

Why Do We Boil Wort? Isomerization of Hops and More

When worst is boiled, the alpha and beta acid in the hops (hop resins and bittering substances) are solubilized in the liquid.

Boiling wort changes the molecular arrangement of the α-acids (give the bitterness) to “iso-alpha acids”. These now, iso-alpha acids are much more soluble so, more easily impart bitterness to the wort.

As mentioned in the “boiling off volatiles” section, hop oils can potentially contribute harsh bitterness (especially if oxidized) are driven off in the boil. Furthermore, polyphenols are dissolved, helping with break formation as well (more on this later too).

Coagulation and Precipitation (Break Formation)

During the boil the coagulation and precipitation of proteins is vital, if you want to produce clean, stable and consistent beer. Therefore, controlling the hot break formation is key.

Observing the hot break is a good gauge of how effective the boil has been in reducing the number of high molecular proteins. If you see “big fluffy bits” break out of your wort at the start of your boil you know your own the right track.

These high molecular proteins can negatively affect colloidal and foam stability in your final beer. During the boil the proteins are denatured through heat, pH change, oxidation/reduction (of sulfhydryl groups) and hydrogen bonding with polyphenols.

The proteins change from hydrophilic (attracted and dissolved by water) to hydrophobic (not attracted) plus take on a positive charge. They then combine with the negative charged polyphenols aided by some carbohydrates which help with their aggregation and precipitation.

TDLR: The proteins drop out of the wort, form part of the trub and not carried to the FV.

Why Do We Boil Wort? Sterilizing Wort and Enzymic Destruction

When you mash and lauter, the temperature usually doesn’t get above 78°C (for mash out). This temperature isn’t high enough to “inactivate” some of the microbes in the grains, hops and adjuncts used in brewing.

These microbes are though “dealt with” when you boil wort. Most of the bacteria in the wort will be inactive after the first 15 minute of the boil. When you add hops to the wort it lowers pH which also aids the sterilization process.

Mallard Reaction and Colour Pickup

Earlier in the piece we linked to an outside site about the Maillard reaction for further reading. However, let’s take a short look at here too…

Maillard reaction is a non-enzymic browning which adds colour and flavour to beer during the boil. It’s the chemical reaction between the carbonyls of reactive sugar and the amino groups of amino acid.

There’s a lot of science to explain the reaction. However, what need to know is the final production of the Maillard reaction is melanoidins (brown nitrogenous polymers). When you boil wort, it can develop deeper colours

Furthermore, in decoction mashing where you may “boil” some of the mash, Maillard reaction occurs there too. There are some brewers who claim this process gives a greater depth of malt flavour.

Why Do We Boil Wort? pH Drop When Boiling

There’s a natural drop in pH when you boil the wort. Calcium continues to precipitate, as it does in the mash. If enough calcium is present in the wort, it’ll continue to drop in pH.  Ideally for most beer styles you want a pH of 5.0 to 5.2 after the boil.

The reasons are:

·       Improved character extraction from the hop additions

·       Improves hot break

·       Lowers overall colour pickup

Hop isomerization is also influenced by pH as well. The higher the pH the better the conversion to iso-alpha acid. If the wort was at a pH of between 8 and 10, you can get up to 90% conversion.

However, wort in the kettle is usually at 5.2 to 5.4 so, the conversion is less, with usual upper limit around 35%. Even with a lower conversion rate, it’s best to have lower pH for the reasons above, plus character and bitterness are “coarser” at higher pH levels

Also, the hot break formation is better at lower pH with 5.2 being the optimal figure. You’ll know if you’re in range at the beginning of the boil, if you see “big fluffy bits” breakout in your wort.

Additions in the Boiling/brewing

When your boil wort in the brew kettle, other ingredients can be added too. In the boil when wort is hot, it’s easier to add, mix, dissolve and a sterilize these ingredients.

What Can You Add to the Boiling/brewing/mashing?

Well, the list is long and we can’t go through them all here. However, there’s one main one we need to talk about first Irish Moss.

Irish Moss

Irish moss is made from a blend of processed seaweeds. When added to the boil it helps your finished beer be “brite”. The three main sources which make your beer cloudy are:

·       Tannins

·       Excess Proteins

·       Yeast

Now for Irish moss, we’ll concentrate on tannins and excess proteins which are related to the mash and boil.

Tannins naturally occur in barley husks which are released during the mashing/lautering process. Proteins are also found in grains, particularly so in wheat, oats and flaked barley.

Well Irish moss helps remove these when added in the last 15 minutes of a boil. In summary it speeds up the coagulation of proteins at the end of the boil, which we discussed earlier and prevents chill haze.

Other Kettle/boiling Additions

There are more kettle additions one can add to the boil, which helps brewers:

Antifoam

Some brewers like to add antifoam to their boil to guard against boilovers, making brewing safer. The addition of these specially designed products doesn’t affect head retention or beer foam in the final product.

Yeast Nutrients

There are many different versions of yeast nutrient, some are added during boil and some after flameout. They can be used to help high gravity beers ferment or aid fermentation of other products, like hard seltzer.

Our tip is: If you run out of yeast nutrient, during the breweing process use some yeast from a fermentation vessel added at towards then end of the boil. It’ll help add nutrients for the yeast pitched later in FV.

Other Clarifiers

There are other products when add to the boil, help improve colloidal stability (covered earlier). These can be particularly useful in heavy hopped beers. There’s even PVPP products, you can add to counter chill haze as well.

Lactose and other sugars

Lactose is the processed sugar from milk. With normal beer yeasts it can’t be fermented however, with other yeasts like Brettanomyces claussenii fermentation is possible. It’s used by brewers in beers like sweet stouts, to have more residual sugars in the final beer.

Other sugars you can be add to the boil include corn syrup. Which some brewers use to increase original gravity and overall %ABV (alcohol by volume) of the end product.

Especially handy if you’ve limited mash and/or lauter tun space, and need a big abv beer. Adding the sugars in the boil, makes it easier to mix with the wort as well.

Other Flavours and Aromatics

There are many other ingredients as a brewer, you can add to the boil. Usually, they’re added towards the end of the boil or after flameout. Here are just a few:

Orange peel – Used in some Belgium wit beers

Heather and ferns – Used in Scottish brewing before hops were discovered, some newer breweries are reviving the use of these ingredients.

Coffee – Most brewers add coffee later in the process, but I’ve heard of some brewers using coffee in the boil.

Tea – A lot of teas can be added to the boil. However, be careful of tannins, you might get unpleasant astringency in your beer from the tea if you’re not careful!

Spices – The other ingredient often used in Belgian Wit is coriander seeds. They give a spicy note and complement the orange peel. Many different spices can be used such as clove, which is often use in “Christmas” beers.

Honestly, there are so many flavour and aroma additions you can add to the boil. Just do your due diligence, making sure whatever you add, is safe for consumption.

Conclusions to Why Do We Boil Wort

So, there you have it, there’s lots of layers to “Why Do We Boil Wort”? I hope this article was informative plus given you a greater understanding of the processes happening during the boil.

As you can see many important reactions and physical changes happening. From making the beer more “shelf stable”, concentrating the wort to adding bitterness and aroma through hop additions.

The best way to improve your beer over time is, to record as much data before, during and after the boil. These can include:

·       Preboil pH & gravity

·       Post boil pH & gravity

·       Hot break can be measured in a graduated glass cylinder, even keeping a photograph on file

·       Evaporation rate – volume before and after boil

·       If you’ve control of the steam then percentage open of the steam valve during boil, can be recorded as well.

 

There are many other steps in beer brewing. The modern beer brewing production process has been very different from the past. A more automated and professional beer brewing system can make brewing easier, and brewers can focus more on beer. The exploration of new varieties.

 

WEMAC specializes in the production of beer saccharification equipment and fermentation equipment. We have experienced technical engineers who have been engaged in the brewing industry for more than 30 years. We can answer you professional questions about brewing. If you have troubles or want to focus more on brewing, then Leave these problems to us, and we will solve the brewing equipment and technical problems for you.


 


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